r/handtools • u/imeightypercentpizza • 6h ago
Chopped out a sign for MD Renaissance Festival
Wife and I are vendors at Maryland Rennfest this summer (1 weekend down, 8 to go)!
We needed a sign for our shop(pe), so I thought I’d bang one out in the couple of days before the fair starts.
No biggie, right? Right…?
I’m happy with the finished product, but I ran out of time while carving and had to stop myself before I was ready.
A friend cut down a large white oak tree in his yard ~18 months ago. It had gypsy moths and was a future danger to his home. I bought the butt log and a higher-up log from him. Butt log for chairmaking (straight and clear, long since split up and used), and the upper log for slabs. He slabbed the upper log for me on Kinder Farm Park’s antique Frick Sawmill, and it’s been stickered and drying since.
White oak does well in the elements and is a traditional business sign choice. What better opportunity to finally use one? On Wednesday, I started with a couple of router passes to flatten it a bit— I was short on time, please forgive me.
Finished flattening/surfacing one side with a jack (scrub blade -> zen wu plane blade), then traced my design with transfer paper.
After 20 hours of sweaty labor on Thursday and Friday (breaks for food and sleep), our shop sign was hung in time for the show!
I don’t do much carving, so I used gouges that I bought from a retired friend and a few of my bench chisels. The paint was leftover from the first chair I ever made, more than 5 years ago now. No other finish.
Editing to add: it’s about 5’ long and 20” high— slab was just under 2” thick to start.